Cable Kits, Assemblies & Ferrules

PRODUCTS
- Backshell ToolingThe evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA® system was developed.
- Banding ToolsThe termination of EMI/RFI shielding materials is a specialised science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the world’s leading connector accessory manufacturers and standards organisations to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defence system contractors. The resulting products afford the user a repeatable and reliable means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128
- Battery Crimp ToolsCrimp-Tech Australia has a range of battery operated crimp tools to crimp a wide range of contacts, terminals and splices . We believe the following information and data will answer your questions. If not please contact us for personalized service. Working on today’s electrical connections calls for increased mobility and repeatable, consistent crimping force so we offer a wide range of battery powered crimp tools designed to integrate with your current tooling systems. These battery powered tools offer the mobility of a hand tool without sacrificing the power of pneumatic tools. In the field or on the factory floor, every tool crimps with the consistency and precision you expect from DMC products. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high. DMC battery powered tools have been engineered to work with our existing die series and compliment our established crimp tool lines. And, as always, if we don’t have a die to meet your needs, we will engineer and manufacture it for you. So if your workload is too much for hand tools, or pneumatic hoses and power cables are unwelcome, unsafe or impractical for the work environment, a battery powered…
- Connectors
- Crimp Tool GaugesWith the need to ensure that your tooling die sets, positioners, turret heads and also the indent crimp tools is in calibration and conforms to the required standards, DMC have a large range of GO NO-GO Gauges available for a variety of applications. If you do not know the required GO NO-GO gauge please contact us for assistance.
- Cutting & Stripping ToolsCable preparation is an essential part of wiring system practices, and have the right tool to prepare our cable for crimping of contacts, terminals or lugs is critical. It is important not to damage the insulation on conductors, cable shielding or damage the copper or fibre that will be transmitting the signal down you cable.
- DMC Tool KitsBuilding a tool kit to service an entire wiring system involves extensive research to select to correct tooling and ensure all serviceable connectors, terminals, splices and contacts are covered. Technicians who are responsible for the maintenance or production of entire systems cannot be expected to know all the answers, nor do they have the time to do the necessary research or locate tooling. Crimp-Tech and DMC has this knowledge and does the technical research for them.
- Hand Crimp ToolsCrimp-Tech Australia offers a range of Military and Commercial Hand Crimp Tools. Here you will find a range of these products, if the particular tool you are looking for is not listed please contact us.
- Harting Tool Kits
- Heat GunsHeat Guns and Hot Air Hand Tools
- Hydraulic Crimp Tools
- Insertion/Removal ToolsDMC is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of installing and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. The trend to all metals tools is being actively encouraged by most departments of the government. DMC installing and removal tools are of proven high quality and reliability. In addition to the tools listed in these reference table, we have many more for other connector applications. Please contact us for more details.
- LaceLok®LaceLok® Cable Lacing Fasteners are used as secondary support for cable and wire bundling. Developed to replace cable ties and hand tied lacing tape, LaceLok® provides an ergonomic solution for consistent bundling with unrivaled strength and superior performance.
- Misc Tools
- Pneumatic Crimp Tools
- Safe-T-CableSafe-T-Cable™ is constructed of high tensile strength, stranded cable. It is more flexible than its Safety Wire counterpart, although the working diameters are equivalent. This provides a stronger assembly which has greater strength and lighter weight. The cable ends are electrically fused to form an easy threading end.
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Safe-T-Cable^™ Cable Kits, Assemblies & Ferrules

CABLE LENGTH OPTIONS:

9″, 12″, 15″, 18″, 21″ & 24″ (Dimensions are in Inches).

Note: 18 inch Length is the Most Common Length Specified.

Important Information:
When considering the cable length, be sure to add the extra cable required to engage the tension mechanism in the application tool: Add 8 inches for a tool with a 3 inch nose, and 12 inches for a tool with a 7 inch nose.

MATERIAL OPTIONS:

AS3655 = AMS (INCONEL 625)

AS3509 = AMS5687 (INCONEL 600)

AS3510 = AMS5689 (321 CRES)
CRES = Corrosion Resistant Stainless Steel

Note: 321 CRES is considered to be Standard in the Aerospace Industry

NOTE: Safe-T-Cable^™ material selection is the user’s responsibility. It should be done with consideration to the environment where the Safe-T-Cable^™ is used. Generally speaking, the AS3510 Series is used in non-extreme conditions. AS3509 Series INCONEL 600 is specified in high temperature and non-magnetic required environments, and AS3655 Series INCONEL 625 is specified in high corrosion applications.

Safe-T-Cable^™ KITS*

All Products On This Page Supplied 50 Pieces Per Package

MATERIAL / PART NUMBER**			DIAMETER (Inches)	LENGTH (See Note)
321 CRES	INCONEL 625	INCONEL 600	DIAMETER (Inches)	LENGTH (See Note)
C10-312	C08-312N	C09-312	.040	12″
C10-318	C08-318N	C09-318	.040	18″
C10-321	C89-321N	C09-321	.040	21″
C10-324	C08-324N	C09-324	.040	24″
C10-212	C08-212N	C09-212	.032	12″
C10-218	C08-218N	C09-218	.032	18″
C10-221	C08-221N	C09-221	.032	21″
C10-224	C08-224N	C09-224	.032	24″
C10-112	C08-112N	C09-112	.022	12″
C10-118	C08-118N	C09-118	.022	18″
C10-121	C08-121N	C09-121	.022	21″
C10-124	C08-124N	C09-124	.022	24″
Note: When considering the cable length, be sure to add the extra cable required to engage the tension mechanism in the application tool: Add 6 – 8 inches for a tool with a 3 inch nose and 10 – 12 inches for a tool with a 7 inch nose. Kit Part Number applies to one cable assembly and one ferrule. Minimum order is 50 pieces. *Order in multiples of 50 or add “PKG” to Part Number (shown in chart) when ordering a 50 piece bag of Safe-T-Cable^™.

Safe-T-Cable^™ ASSEMBLIES*

All Products On This Page Supplied 50 Pieces Per Package

MATERIAL / PART NUMBER**			DIAMETER (Inches)	LENGTH (See Note)
321 CRES	INCONEL 625	INCONEL 600	DIAMETER (Inches)	LENGTH (See Note)
A10-312	A08-312N	A09-312	.040	12″
A10-318	A08-318N	A09-318	.040	18″
A10-321	A08-321N	A09-321	.040	21″
A10-324	A08-324N	A09-324	.040	24″
A10-212	A08-212N	A09-212	.032	12″
A10-218	A08-218N	A09-218	.032	18″
A10-221	A08-221N	A09-221	.032	21″
A10-224	A08-224N	A09-224	.032	24″
A10-112	A08-112N	A09-112	.022	12″
A10-118	A08-118N	A09-118	.022	18″
A10-121	A08-121N	A09-121	.022	21″
A10-124	A08-124N	A09-124	.022	24″
Note: When considering the cable length, be sure to add the extra cable required to engage the tension mechanism in the application tool: Add 6 – 8 inches for a tool with a 3 inch nose and 10 – 12 inches for a tool with a 7 inch nose. Assembly Part Number applies to one cable with end fitting attached. Minimum order is 50 pieces. *Order in multiples of 50 or add “PKG” to Part Number (shown in chart) when ordering a 50 piece bag of Safe-T-Cable^™

Safe-T-Cable^™ FERRULES

All Products On This Page Supplied 50 Pieces Per Package

CABLE DIAMETER	STANDARD FERRULES**
CABLE DIAMETER	321 CRES	INCONEL 625	INCONEL 600	LENGTH	DIAMETER
.022	F10-1	F08-1N	F09-1	.095 max	.090
.032	F10-2	F08-2N	F09-2	.164 max	.105
.040	F10-3	F08-3N	F09-3	.164 max	.105
ELONGATED FERRULES**
.022***	F10-08***	F08-08N***	F09-08***	.185 max	.090
.032	F10-04	F08-04N	F09-04	.325 max	.105
.040	F10-07	F08-07N	F09-07	.325 max	.105
For more information on Elongated Ferrules, click here. * FerrulePart Number applies to one cable with end fitting attached. Minimum order is 50 pieces. Order in multiples of 50 or add “PKG” to Part Number (shown in chart) when ordering a 50 piece cartridge of Safe-T-Cable^™ Ferrules. * .022 elongated Ferrules are currently supplied in loose piece packaging (not in a cartridge).

More Information About Safe-T-Cable^™

Introduction to Safe-T-Cable

Approvals & Recognitions

Part Numbering System

Special Application Components

Tools & Accessories

Verification Equipment

Tool & Accessory Kits

.062 Safe-T-Cable

Installation Practices Guide

Safe-T-Cable NSN List

Tool Data Sheets

Safe-T-Cable™ Cable Kits, Assemblies & Ferrules

CABLE LENGTH OPTIONS:

MATERIAL OPTIONS:

Safe-T-Cable™ KITS*

All Products On This Page Supplied 50 Pieces Per Package

MATERIAL / PART NUMBER**

DIAMETER (Inches)

LENGTH (See Note)

321 CRES

INCONEL 625

INCONEL 600

Safe-T-Cable™ ASSEMBLIES*

All Products On This Page Supplied 50 Pieces Per Package

MATERIAL / PART NUMBER**

DIAMETER (Inches)

LENGTH (See Note)

321 CRES

INCONEL 625

INCONEL 600

Safe-T-Cable™ FERRULES

All Products On This Page Supplied 50 Pieces Per Package

CABLE DIAMETER

STANDARD FERRULES**

321 CRES

INCONEL 625

INCONEL 600

LENGTH

DIAMETER

ELONGATED FERRULES**

More Information About Safe-T-Cable™

Safe-T-Cable^™ Cable Kits, Assemblies & Ferrules

Safe-T-Cable^™ KITS*

DIAMETER
(Inches)

LENGTH
(See Note)

Safe-T-Cable^™ ASSEMBLIES*

DIAMETER
(Inches)

LENGTH
(See Note)

Safe-T-Cable^™ FERRULES

CABLE
DIAMETER

More Information About Safe-T-Cable^™