5.5 Ton Crimping Tool for HD51 Dies

The HD51 Medium Duty Hydraulic Crimper is the most popular hand operated hydraulic crimper. The HD51 is still lightweight at 4.6 pounds, but the 5.5 tons of die force and the larger die configuration extends the range of crimping capabilities to 2/0 AWG* conductors in many applications.

The HD51 Hydraulic Crimper utilizes rugged construction, lightweight materials, and comfortable handle grips for the best ergonomic advantage. HD51The number of handle closures required to complete the crimp is reduced by the larger and more efficient hydraulic pump system. Other features are the following:

  • Length: 14 inches (356 mm)
  • Weight 4.6 pounds (2.08kg)
  • Crimp force: 5.5 tons (48.93kN)
  • Automatic relief valve to prevent over-compression
  • Release lever for relaxing crimp pressure and opening dies
  • 180º rotating head for ease in confined work areas.

WIRE RANGE: (#12 to #2/0 AWG in many power applications, and .700 (17.78mm) in coaxial hexagonal crimping.XHD51 Remote Head

The XHD51 Remote Hydraulic Crimp Head is a preferred solution for high yield applications on production lines and maintenance rework centers. A pumping system provides the hydraulic power to the remote crimping head, and the crimp head can be mounted in a stationary position, or used as a hand-held tool. The recommended hydraulic pump is the versatile HPU11M air powered pump. Other specifications that apply to the XHD51 are the following:

  • Length: 7.1 inches (180.3mm)
  • Weight 3.85 pounds (1.74kg)
  • Crimp force: 5.5 tons (48.93kN)

The DMC1383 Tool Kit contains the HD51 hand tool and all the dies for crimping insulated and uninsulated terminals and splices size 8 through 2/0. This tool kit is contained in a metal case with foam inserts that have contoured tool cavities, laminated instruction sheets permanently attached on a ring binder, and contents charts identifying the location of each tool.

HD51 TOLL SERIES DIES

P/N
“A”
CAVITY
“A” LENGTH
“B”
CAVITY
“B” LENGTH
APPLICATION
INDENTS
GAGE
HD51-101 .325 HEX .125 .216 HEX .187 .325 / .216 Hexes
HD51-105 .170 GAGE .250 #8 Insulated Terminals G682
HD51-106 .202 GAGE .312 #6 Insulated Terminals G683
HD51-107 .254 GAGE .375 #4 Insulated Terminals G684
HD51-110 .530 HEX .365 .530 Hex
HD51-112 .440 HEX .358 .538 HEX .358 .440 / .538 Hexes
HD51-113 .312 GAGE .470 #2 Insulated Terminals G801
HD51-114N .135 GAGE .312 #8 Uninsulated Terminals Single G744
HD51-115N .176 GAGE .312 #6 Uninsulated Terminals Single G745
HD51-116N .206 GAGE .312 #4 Uninsulated Terminals Single G746
HD51-117N .265 GAGE .312 #2 Uninsulated Terminals Single G747
HD51-118N .135 GAGE .312 #8 Uninsulated Terminals Double G744
HD51-119N .176 GAGE .312 #6 Uninsulated Terminals Double G745
HD51-120N .206 GAGE .312 #4 Uninsulated Terminals Double G746
HD51-121N .265 GAGE .312 #2 Uninsulated Terminals Double G747
HD51-122N .275 GAGE .470 #1/0 Uninsulated Terminals Single G749
HD51-123N .275 GAGE .470 #1/0 Uninsulated Terminals Double G749
HD51-124N .370 GAGE .470 #2/0 Uninsulated Terminals Double G750
HD51-125N .370 GAGE .470 #2/0 Uninsulated Terminals Single G750
HD51-127 .445 HEX .250 .395 HEX .200 .445 / .395 Hexes
HD51-128 .410 GAGE .470 #1/0 Insulated Terminals G854
HD51-129 .404 GAGE .470 #2/0 Insulated Terminals G855
HD51-130-1 R .100,
H .300
#2 – #8 Uninsulated
Needs HD51-131-2
or HD51-132-2
Single(MALE)
HD51-131-2 R .275 R .145 #2 & #8 Uninsulated
Needs HD51-130-1
Single (FEMALE) G744G747
HD51-132-2 R .219 R .188 #4 & #6 Uninsulated
Needs HD51-130-1
Single (FEMALE) G745G746
HD51-133-2 .312 GAGE .170 GAGE #2 & #8 Insulated
Needs HD51-113-1 for #2
& HD51-105-1 for #8
(FEMALE) G801 (#2)G682 (#8)
HD51-134-2 .202 GAGE .254 GAGE #4 & #6 Insulated
Needs HD51-106-1 for #6
& HD51-107-1 for #4
(FEMALE) G683 (#6)G684 (#4)
HD51-138 .377 HEX .435 #2 Uninsulated .377 Hex
MS90485-2 Equiv.
MS90485-2 Equiv.
HD51-139 .587 HEX .400 .587 Hex
HD51-140 .956 HEX .500 HEX .956 & .500 HEX
HD51-144 .140 HEX .470 .130 Hex
HD51-148 .216 HEX .216 Hex
HD51-149 .660 HEX .400 .660 Hex
HD51-150 .352 HEX .470 AB Twinax Pin & Socket Contacts
HD51-152 .304 GAGE .470 Packard Hughes .437 Ferrules
HD51-154 .339 GAGE .437 MS25036 #1
MS23002-1 Equiv.
G726
HD51-157 #10 Flag Terminal
HD51-159 .312 GAGE .470 #2 AWG Insulated Elongated Hex
HD51-160 .500 HEX 1.300 #2 Uninsulated
For Aluminum Wire
HD51-162 .218 .470 .218 HEX
HD51-163 .210 HEX .470 #8 AWG Uninsulated HEX G720
HD51-164 .240 HEX .470 #6 AWG Uninsulated HEX G721
HD51-165 .299 HEX .470 #4 AWG Uninsulated HEX G722
HD51-166 .417 HEX .470 #1 AWG Uninsulated HEX G834
HD51-167 .456 HEX .470 #1/0 AWG Uninsulated HEX G835
HD51-168 .500 HEX .470 #2/0 AWG Uninsulated HEX G836

HD51 Dies

*Wire range will vary depending on wire and terminal/contact.

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