MIL Spec Circular Indent Crimp Tools

PRODUCTS
- Backshell ToolingThe evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA® system was developed.
- Banding ToolsThe termination of EMI/RFI shielding materials is a specialised science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the world’s leading connector accessory manufacturers and standards organisations to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defence system contractors. The resulting products afford the user a repeatable and reliable means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128
- Battery Crimp ToolsCrimp-Tech Australia has a range of battery operated crimp tools to crimp a wide range of contacts, terminals and splices . We believe the following information and data will answer your questions. If not please contact us for personalized service. Working on today’s electrical connections calls for increased mobility and repeatable, consistent crimping force so we offer a wide range of battery powered crimp tools designed to integrate with your current tooling systems. These battery powered tools offer the mobility of a hand tool without sacrificing the power of pneumatic tools. In the field or on the factory floor, every tool crimps with the consistency and precision you expect from DMC products. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high. DMC battery powered tools have been engineered to work with our existing die series and compliment our established crimp tool lines. And, as always, if we don’t have a die to meet your needs, we will engineer and manufacture it for you. So if your workload is too much for hand tools, or pneumatic hoses and power cables are unwelcome, unsafe or impractical for the work environment, a battery powered…
- Connectors
- Crimp Tool GaugesWith the need to ensure that your tooling die sets, positioners, turret heads and also the indent crimp tools is in calibration and conforms to the required standards, DMC have a large range of GO NO-GO Gauges available for a variety of applications. If you do not know the required GO NO-GO gauge please contact us for assistance.
- Cutting & Stripping ToolsCable preparation is an essential part of wiring system practices, and have the right tool to prepare our cable for crimping of contacts, terminals or lugs is critical. It is important not to damage the insulation on conductors, cable shielding or damage the copper or fibre that will be transmitting the signal down you cable.
- DMC Tool KitsBuilding a tool kit to service an entire wiring system involves extensive research to select to correct tooling and ensure all serviceable connectors, terminals, splices and contacts are covered. Technicians who are responsible for the maintenance or production of entire systems cannot be expected to know all the answers, nor do they have the time to do the necessary research or locate tooling. Crimp-Tech and DMC has this knowledge and does the technical research for them.
- Hand Crimp ToolsCrimp-Tech Australia offers a range of Military and Commercial Hand Crimp Tools. Here you will find a range of these products, if the particular tool you are looking for is not listed please contact us.
- Harting Tool Kits
- Heat GunsHeat Guns and Hot Air Hand Tools
- Hydraulic Crimp Tools
- Insertion/Removal ToolsDMC is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of installing and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. The trend to all metals tools is being actively encouraged by most departments of the government. DMC installing and removal tools are of proven high quality and reliability. In addition to the tools listed in these reference table, we have many more for other connector applications. Please contact us for more details.
- LaceLok®LaceLok® Cable Lacing Fasteners are used as secondary support for cable and wire bundling. Developed to replace cable ties and hand tied lacing tape, LaceLok® provides an ergonomic solution for consistent bundling with unrivaled strength and superior performance.
- Misc Tools
- Pneumatic Crimp Tools
- Safe-T-CableSafe-T-Cable™ is constructed of high tensile strength, stranded cable. It is more flexible than its Safety Wire counterpart, although the working diameters are equivalent. This provides a stronger assembly which has greater strength and lighter weight. The cable ends are electrically fused to form an easy threading end.
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Models: MH801, MH802, MH803, MH804, GS100-1 & GS200-1

Circular Indenters When special conditions call for a new tool design, we make every effort to utilize the components of existing tools which have been proven reliable both in field use and controlled test programs.

Such is the case with this tool series. The design of certain shielded contacts requires two additional crimping operations. One for the shield crimp sleeve, the other for the outer body. All of the tools give a concentric circular crimp configuration required by certain shielded contacts to insure compatibility with connector inserts and installing or removal tools in rear release applications, and/or maintain consistent electric impedance. Thus an indenter pattern which conforms to the appropriate military drawing (see chart for specific part numbers) was adapted to our familiar standard and miniature tool frames. (Note: On the MH801, MH802, MH803, and MH804 tools, in addition to the four opposing indenters these tools also have four retainers which encompass the contact prior to the initiation of the crimping operation thus assuring concentricity.) Circular Indent Crimp Tools

A full complement of positioners, inspection gages, and other accessories are available for these tool frames. The GS100-1 & GS200-1 tools are approximately 9 3⁄4” x 2 1⁄2” x 1 1⁄4” and weigh 15 oz each. The MH801, MH802, MH803, & MH804 tools are 6 3⁄4” in length and weigh approximately 10 oz each.

The technical section on the Coaxial Contact Tool Selection Guide lists the part numbers of standard M39029 contacts which require these tools; however, the concept may be adapted to other applications. Consult factory for specific details.

Pneumatic versions of these tools can be found here.

MILITARY P/N	DMC P/N	DESCRIPTION	NSN	PURPOSE
M22520/4-01	GS100-1	Tool Frame	5120-01-335-8576
M22520/4-02	GP295	Positioner	5120-01-335-8640	MIL-C-39029/76 Pin MIL-C-39029/77 Skt MIL-C-39029/78 Skt
	GS100	Tool Frame & Positioner	—
M22520/3-2	G120	Gage	5220-00-116-1911
	WA27T	Pneumatic Tool Frame	—

M22520/31-01	GS200-1	Tool Frame	5120-01-335-8577
M22520/31-02	G2P330	Positioner	5120-01-416-4799	MIL-C-39029/27 Skt MIL-C-39029/28 Pin MIL-C-39029/75 Skt
	GS200	Tool Frame & Positioner	5120-00-117-4709
M22520/3-15	G443	Gage	5220-01-518-3433
	WA27R	Pneumatic Tool Frame	—

M22520/19-01	MH801	Tool Frame	5120-00-124-3490
M22520/19-02	D16P-1M	Positioner	5120-00-124-3351	MIL-C-39029/19 Pin
M22520/19-03	D16S-1M	Positioner	5120-00-124-3341	MIL-C-39029/21 Skt
M22520/19-04	D16LS-1M	Positioner	5120-01-335-8644	MIL-C-39029/20 Skt
M22520/3-4	G256	Gage (indenters)	—
M22520/3-5	G257	Gage (retainers)	—

M22520/20-01	MH802	Tool Frame	5120-00-124-3469
M22520/20-02	D16/1-1M	Positioner	5120-00-124-3147	MIL-C-39029/19 Pin MIL-C-39029/21 Skt
M22520/20-03	D16/2-1M	Positioner	5120-00-124-3142	MIL-C-39029/20 Skt
M22520/3-6	G258	Gage (retainers)	—

M22520/21-01	MH803	Tool Frame	5120-00-124-3484
M22520/21-02	D12P-1M	Positioner	5120-00-124-3381	MIL-C-39029/19 Pin
M22520/21-03	D12S-1M	Positioner	5120-00-124-3384	MIL-C-39029/21 Skt
M22520/21-04	D12LS-1M	Positioner	5120-00-124-3422	MIL-C-39029/20 Skt
M22520/3-7	G259	Gage (retainers)	—

M22520/22-01	MH804	Tool Frame	5120-00-124-3487
M22520/22-02	D12/1-1M	Positioner	5120-01-335-8650	MIL-C-39029/19 Pin MIL-C-39029/21 Skt
M22520/22-03	D12/2-1M	Positioner	5120-00-124-3458	MIL-C-39029/20 Skt
M22520/3-8	G260	Gage (retainers)	—

MIL Spec Circular Indent Crimp Tools

Models: MH801, MH802, MH803, MH804, GS100-1 & GS200-1

MILITARY P/N

DMC P/N

DESCRIPTION

NSN

PURPOSE