AF8

PRODUCTS
- Backshell ToolingThe evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA® system was developed.
- Banding ToolsThe termination of EMI/RFI shielding materials is a specialised science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the world’s leading connector accessory manufacturers and standards organisations to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defence system contractors. The resulting products afford the user a repeatable and reliable means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128
- Battery Crimp ToolsCrimp-Tech Australia has a range of battery operated crimp tools to crimp a wide range of contacts, terminals and splices . We believe the following information and data will answer your questions. If not please contact us for personalized service. Working on today’s electrical connections calls for increased mobility and repeatable, consistent crimping force so we offer a wide range of battery powered crimp tools designed to integrate with your current tooling systems. These battery powered tools offer the mobility of a hand tool without sacrificing the power of pneumatic tools. In the field or on the factory floor, every tool crimps with the consistency and precision you expect from DMC products. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high. DMC battery powered tools have been engineered to work with our existing die series and compliment our established crimp tool lines. And, as always, if we don’t have a die to meet your needs, we will engineer and manufacture it for you. So if your workload is too much for hand tools, or pneumatic hoses and power cables are unwelcome, unsafe or impractical for the work environment, a battery powered…
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- Crimp Tool GaugesWith the need to ensure that your tooling die sets, positioners, turret heads and also the indent crimp tools is in calibration and conforms to the required standards, DMC have a large range of GO NO-GO Gauges available for a variety of applications. If you do not know the required GO NO-GO gauge please contact us for assistance.
- Cutting & Stripping ToolsCable preparation is an essential part of wiring system practices, and have the right tool to prepare our cable for crimping of contacts, terminals or lugs is critical. It is important not to damage the insulation on conductors, cable shielding or damage the copper or fibre that will be transmitting the signal down you cable.
- DMC Tool KitsBuilding a tool kit to service an entire wiring system involves extensive research to select to correct tooling and ensure all serviceable connectors, terminals, splices and contacts are covered. Technicians who are responsible for the maintenance or production of entire systems cannot be expected to know all the answers, nor do they have the time to do the necessary research or locate tooling. Crimp-Tech and DMC has this knowledge and does the technical research for them.
- Hand Crimp ToolsCrimp-Tech Australia offers a range of Military and Commercial Hand Crimp Tools. Here you will find a range of these products, if the particular tool you are looking for is not listed please contact us.
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- Insertion/Removal ToolsDMC is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of installing and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. The trend to all metals tools is being actively encouraged by most departments of the government. DMC installing and removal tools are of proven high quality and reliability. In addition to the tools listed in these reference table, we have many more for other connector applications. Please contact us for more details.
- LaceLok®LaceLok® Cable Lacing Fasteners are used as secondary support for cable and wire bundling. Developed to replace cable ties and hand tied lacing tape, LaceLok® provides an ergonomic solution for consistent bundling with unrivaled strength and superior performance.
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- Safe-T-CableSafe-T-Cable™ is constructed of high tensile strength, stranded cable. It is more flexible than its Safety Wire counterpart, although the working diameters are equivalent. This provides a stronger assembly which has greater strength and lighter weight. The cable ends are electrically fused to form an easy threading end.
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Standard Adjustable Crimp Tool

UPPER RANGE CRIMP TOOL – AF8 (M22520/1-01)

The DMC AF8, qualified to MIL-DTL-22520/1*, has virtually limitless application within the specified wire range of 12 through 26 AWG. Over a thousand turret heads are available to adapt the tool frame to your specific military or proprietary contact/wire combination. The 8 impression crimp, which is standard in the AF8, assures absolute maximum tensile strength with almost every closed barrel contact. Special indent configurations and gaging are available upon request.

For proper operation, the tool must be mated with one of the following optional accessories: a military standard or non-military turret head (TH-XXX Part No. Series), a military standard or non-military positioner (TP-XXX Part No. Series), or an adjustable head (Part No. UH2-5). This is done simply by orienting the head in the keyed position, and by tightening the hex socket screws provided as part of the head.

The precision ratchet controls cycling of the tool in both directions of handle movement. This assures the same accurate crimp every time. It’s like having a quality control inspector at every work station.

Positive crimp depth is controlled by an 8 position selector knob conveniently located on the tool frame. The operator simply dials the desired step for the wire being used. This setting can be secured by use of a locking pin or safety wire.

The carefully engineered design achieves the absolute maximum mechanical advantage and the tool’s light weight helps minimize operator fatigue.

A permanent dataplate is affixed to all turret heads and positioners. This plate lists specific contact part numbers, the corresponding position color code (for 3 position turret heads), and suggested selector depth settings for the wire size being used.

The adjustable head (P/N UH2-5) is ideally suited for lab work and prototype production applications. This head is attached in the same manner as explained above. The selected contact is inserted through the entry hole on the opposite side of the tool frame from the head. The height adjusting screw is then rotated until the contact is in the proper position for crimping. The screw can be secured with the locknut provided. Some testing will be necessary to determine the optimum selector setting for your contact/wire combination.

The AF8 is approximately 9 3⁄4″ x 2 1⁄2″ x 1 1⁄4″ and weighs 15 oz.

Other than keeping the unit clean and properly stored when not in service, no operator maintenance is required. DMC offers complete factory service by knowledgeable technicians within a reasonable turnaround time. Complete instructions concerning the use, care and warranty are supplied with each tool. DMC1186 Additional copies are available on request.

Pneumatic versions of this tool can be found here.

The Battery Powered versions of this tool can be found here.

The DMC1186 tool kit contains the AF8 tool frame, tool gage, and all mil-spec positioners and turret heads. Also included in the DMC1186 are tool instruction sheets and a tool selection chart.

MILITARY P/N	DMC P/N	DESCRIPTION	NSN
M22520/1-01	AF8	TOOL FRAME	5120-01-335-8571
M22520/1-02	TH1A	TURRET	5120-01-335-8834
M22520/1-03	TH4	TURRET	5120-01-335-8835
M22520/1-04	TH163	TURRET	5120-01-335-8836
M22520/1-05	UH2-5	ADJUSTABLE POSITIONER	5120-01-335-8583
M22520/1-06	TP45	POSITIONER	5120-01-335-8584
M22520/1-07	TP85	POSITIONER	5120-01-335-8585
M22520/1-08	TH199S	TURRET	5120-01-335-8837
M22520/1-09	TP360	POSITIONER	5120-01-335-8586
M22520/1-10	TP365	POSITIONER	5120-01-335-8587
M22520/1-11	TP465	POSITIONER	5120-01-335-8588
M22520/1-12	TH270	TURRET	5120-01-335-8838
M22520/1-13	TH285	TURRET	5120-01-335-8839
M22520/1-14	TH286	TURRET	5120-01-335-8840
M22520/1-15	TP485	POSITIONER	5120-01-335-8589
M22520/1-16	TP513	POSITIONER	5120-01-335-8590
M22520/1-17	TP651	POSITIONER	5120-01-335-8591
M22520/3-1	G125	GAGE	5220-01-329-6002
	DMC1186	M22520/1 TOOL KIT

STEP 1	STEP 2
INSERT CONTACT	INSERT PRE-STRIPPED WIRE
STEP 3	STEP 4
CLOSE & OPEN HANDLE	REMOVE TERMINATED WIRE ASSEMBLY

Periodic gaging is recommended to insure accurate calibration. This can be done easily by setting the tool selector knob to position #4, and checking indenter closure with the M22520/3-1 “GO/NO-GO” gage (DMC part no. G125).

UPPER RANGE CRIMP TOOL – AF8 (M22520/1-01)

MILITARY P/N

DMC P/N

DESCRIPTION

NSN

STEP 1

STEP 2

STEP 3

STEP 4