Description
SCTE62xxxB Series Battery Powered Safe-T-Cable Crimp Tool
DESCRIPTION
The SCTE62xxxB Series Battery Powered Safe-T-Cable© Crimp Tool is a hand held, self-contained crimp tool intended to crimp ferrules, and tension/cut the cable in 
accordance with the performance requirements of SAE specification AS4536. The application tool installs Safe-T-Cable© kits indentified in SAE specifications AS3509, AS3510 and AS3511.
The SCTE62xxxB meets the requirements of RoHS Directive 2002/95/EC.
FEATURES
- Ergonomic design allows one-handed operation
- Die automatically opens when crimp is complete
- Die can be retracted in mid-cycle to adjust connector
- Head rotates 350 degrees
- Connection point for tool balancing systems
- Red LED to display the current status of the unit
CRIMP CAPACITIES
- Max. Crimp Force: 4 Tons (35.6 kN)
- Avg. Crimp Time: 4 seconds
- Avg. Crimps per Charge: Approx. 85
SPECIFICATIONS
- Length: Varies according to nose
- Width: 2-3/8″ (60 mm)
- Depth: 3-1/8″ (80 mm)
- Weight (with battery): 2.8 lb (1.3 kg)
- Sound Level: 75 db(A) at 1 meter
- Vibration: <8.2 ft/s2 (2.5 m/s2)
- Hydraulic Oil: Shell Tellus2 T-1 5
DMC SAFE-T-CABLE© PART NUMBERS
.062 NOMINAL DIA. CABLE KITS |
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KIT
|
COMPONENT
|
LENGTH
|
| C10-909 | UNS S32100 CORROSION AND HEAT RESISTANT ALLOY (AMS5689) |
9 |
| C10-912 | 12 | |
| C10-915 | 15 | |
| C10-918 | 18 | |
| C10-921 | 21 | |
| C10-924 | 24 | |
.062 NOMINAL DIA. CABLE ASSEMBLIES |
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ASSEMBLY
|
COMPONENT
|
LENGTH
|
| A10-909 | UNS S32100 CORROSION AND HEAT RESISTANT ALLOY (AMS5689) |
9 |
| A10-912 | 12 | |
| A10-915 | 15 | |
| A10-918 | 18 | |
| A10-921 | 21 | |
| A10-924 | 24 | |
.062 FERRULE PART NUMBERS |
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PART NUMBER |
COMPONENT
|
TYPE |
| F10-09 | UNS S32100 | STANDARD |
| F10-10 | ELONGATED | |
| F10-11 | FLANGED | |
BATTERY (P/N: HD-BATTERY)
Charging Voltage: 9.6 VDC- Charging Time: 40 minutes
- 2 batteries included with each new tool
BATTERY CHARGER (P/N: HD-110CHARGER)
- Input Voltage: 100-120 VAC, 50-60 Hz
- Output Voltage: 7.2-12 VDC, 3.0 A
- Trickle Charge: 60 mA
- Weight: 1.1 lb (.5 kg)
Safe-T-Cable© was developed because the installation of hand twisted Lockwire is an expensive, time consuming, and awkward process. Safe-T-Cable© is a simplified application method that relies on a precisely calibrated application tool for proper installation rather than operator skills. Operator training is simple, inspection is objective, and rework is virtually eliminated. This results in fewer demands on the Operators, Inspectors, and Maintenance Personnel. It will cut time and costs from your manufacturing or maintenance process.
Safe-T-Cable© may be substituted for safety Lockwire to prevent loosening of threaded parts in accordance with the performance requirements of SAE specifications AS4536, AS3509, AS3510 and AS3511.
The Safe-T-Cable© system involves three com-ponents: the calibrated tool, pre-assembled cables, and individual crimp ferrules. The cables have a square formed end cap securely attached to one end to provide a positive stop when threaded through a fastener. The other end is electrically fused so it will easily thread through the series of fasteners to be secured. The ferrules are preloaded into a disposable cartridge which allows convenient transportation, storage, and availability. The Safe-T-Cable© tool tensions the cable, crimps the ferrule onto the cable, and cuts the cable flush with the ferrule. This system, when properly used, eliminates the possibility of For-eign Object Damage (FOD).
Safe-T-Cable© is constructed of high tensile strength, stranded cable. It is more flexible than its Lockwire counterpart, although the working diameters are equivalent. This provides a stronger assembly and lighter weight. Safe-T-Cable© is available in four nominal diameters: .022 inch diameter, .032 inch diameter, .040 inch diameter, and .062 inch diameter.
For more detailed information, qualifications, and specifications, contact DMC at (407) 855-6161.
Benefits of Safe-T-Cable©
- Reduces installation time
- Allows access to tight areas
- Is quickly learned
- Reduces operator error
- Is stronger than wire
- Is quickly inspected
- Improves FOD control
- Reduces need to rework
- Eliminates injuries from sharp wire ends
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| A cable assembly is threaded through the fasteners in a direction that exerts a positive pull on the fastener when tension is applied | Simply thread the cable through the ferrule and the tool nose. | ||
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| Correct tension is applied. | The ferrule is firmly crimped and the cable is cut flush with the end of the ferrule. |
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