Description
Hydraulic Open Frame Crimp Tools
Get the Portability of a Hand Tool with the Stamina of a Power Tool!
DMC is pleased to present our battery powered hydraulic tools to crimp copper and aluminum cable #26 to #8 AWG with DMC “Y” Dies (M22520/5-XX and others). These tools are comparable to DMC’s HX4 hand tool and use the same Y-dies.
Working on today’s electrical systems calls for increased mobility and repeatable, consistent crimping force. To satisfy this need, DMC offers a battery powered hydraulic crimp tool designed to integrate your current tooling systems. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high.
DMC battery powered tools have been engineered to work with our existing Y-die series and compliment our established crimp tools. And, as always, if we don’t have a die to meet your needs, we’ll engineer and manufacture it for you.
HXE4B
The HXE4B Battery Powered Hydraulic Open Frame Crimp Tool is a hand held, self-contained crimp tool. The crimp head, battery, and pump unit are contained in one ergonomic tool body and weighs about 4 pounds. It is comparable to DMC’s HX4 hand tool and uses the same Y-dies.
HXE4AB
This tool is available with an optional spring loaded push rod to hold the product in the crimping position (dies normally closed).
FEATURES
- Ergonomic design allows one-handed operation
- Die automatically opens when crimp is complete
- Die can be retracted in mid-cycle to adjust connector
- Head rotates 350 degrees
- Red LED to display the current status of the unit
CRIMP CAPACITIES
- #26 to #8 AWG (copper terminations)
- Max. Crimp Force: 1.5 Tons (13.3 kN)
- Avg. Crimp Time: 2 seconds
- Avg. Crimps per Charge: 200
- Charge Time: 15 mins (Avg.)
SPECIFICATIONS
- Length: 14.5″ (368 mm)
- Width: 2.87″ (72.9 mm)
- Depth: 4.5″ (114.3 mm)
- Weight (with battery): 3.18 lb (1.4 kg)
- Sound Level: 75 db(A) at 1 meter
- Vibration: <8.2 ft/s² (2.5 m/s²)
- Hydraulic Oil: Shell Tellus® T-15
TOOL INCLUDES
- Carrying Case
- Gage
- Die Removal Tool
- Two 18v Batteries (p/n HDE-LI-B)
- One Battery Charger (p/n HDE-LI-120C)
OPTIONAL EXTENDED LIFE BATTERY (P/N: HDE-LI3-B)
- Double the charge life of the 1.5 AMP battery
- 18 VDC, Lithium Ion, 3.0 AMP
- Charging Time: 30 minutes
Dies must be ordered separately.
Common Hex Dies for HX4, HXE4B, HX23, HD37, & EHCY |
||||||
DIE P/N |
DIE CLOSURE DIMENSIONS |
|||||
DMC
|
MILITARY
|
NATIONAL STOCK
|
A
|
LENGTH |
B
|
LENGTH |
| HX4 | M22520/5-01 | 5120-01-335-8575 | Standard Crimp Tool Frame | |||
| HXE4B | N/A | N/A | Battery Powered Hydraulic Crimp Tool Frame | |||
| HX23 | N/A | N/A | Pneumatic Crimp Tool Frame | |||
| HD37 | N/A | N/A | Hydraulic Crimp Tool Frame | |||
| Y200P | M22520/5-02 | 5120-01-335-8244 | .091 | .090 | .068 | .270 |
| Y196 | M22520/5-03 | 5120-01-335-8245 | .128 | .325 | .105 | .325 |
| Y152 | M22520/5-04 | 5120-01-335-8246 | .138 | .090 | .118 | .270 |
| Y197 | M22520/5-05 | 5120-01-335-8247 | .213 | .325 | .178 | .325 |
| Y203 | M22520/5-06 | 5120-01-335-8248 | .128 | .094 | ||
| Y195 | M22520/5-07 | 5120-01-335-8249 | .255 | .325 | ||
| Y215 | M22520/5-08 | 5120-01-335-8250 | .128 | .375 | ||
| Y204P | M22520/5-09 | 5120-01-335-8251 | .178 | .400 | .068 | .093 |
| Y189 | M22520/5-10 | 5120-01-335-8252 | .160 | .400 | ||
| Y205P | M22520/5-11 | 5120-01-335-8253 | .213 | .400 | .068 | .093 |
| Y206P | M22520/5-13 | 5120-01-335-8254 | .255 | .400 | .068 | .093 |
| Y207P | M22520/5-15 | 5120-01-335-8255 | .263 | .400 | .068 | .093 |
| Y193 | M22520/5-17 | 5120-01-335-8256 | .118 | .375 | ||
| Y142 | M22520/5-19 | 5120-01-335-8257 | .255 | .400 | .213 | .400 |
| Y149 | M22520/5-21 | 5120-01-335-8258 | .475 | .400 | ||
| Y145 | M22520/5-23 | 5120-01-335-8259 | .384 | .400 | ||
| Y110P | M22520/5-25 | 5120-01-335-8260 | .429 | .400 | .100 | .120 |
| Y151 | M22520/5-27 | 5120-01-335-8261 | .532 | .400 | ||
| Y109P | M22520/5-29 | 5120-01-335-8262 | .324 | .400 | .100 | .120 |
| Y150 | M22520/5-31 | 5120-01-335-8263 | .501 | .400 | ||
| Y136 | M22520/5-33 | 5120-01-335-8264 | .343 | .400 | .105 | .400 |
| Y137 | M22520/5-35 | 5120-01-335-8265 | .324 | .400 | .128 | .400 |
| Y138 | M22520/5-37 | 5120-01-335-8266 | .314 | .400 | .151 | .400 |
| Y139 | M22520/5-39 | 5120-01-335-8267 | .309 | .400 | .160 | .400 |
| Y140 | M22520/5-41 | 5120-01-335-8268 | .290 | .400 | .178 | .400 |
| Y141 | M22520/5-43 | 5120-01-335-8269 | .268 | .400 | .197 | .400 |
| Y143 | M22520/5-45 | 5120-01-335-8270 | .231 | .400 | .218 | .400 |
| Y144 | M22520/5-47 | 5120-01-335-8271 | .359 | .400 | ||
| Y146 | M22520/5-49 | 5120-01-335-8292 | .401 | .400 | ||
| Y147 | M22520/5-51 | 5120-01-335-8293 | .431 | .400 | ||
| Y148 | M22520/5-53 | 5120-01-335-8294 | .454 | .400 | ||
| Y102 | M22520/5-55 | 5120-01-335-8295 | .324 | .400 | ||
| Y209P | M22520/5-57 | 5120-01-335-8296 | .213 | .400 | .100 | .120 |
| Y208P | M22520/5-59 | 5120-01-335-8297 | .255 | .400 | .100 | .100 |
| Y178 | M22520/5-61 | 5120-01-335-8298 | .429 | .400 | ||
| Y314P | M22520/5-63 | 5120-01-335-8299 | .263 | .400 | .091 | .091 |
| Y501 | M22520/5-100 | 5120-01-335-8300 | Pre-Insulated Terminal Crimp 26-10 AWG | |||
| Y527 | M22520/5-101 | 5120-01-335-8301 | Pre-Insulated Splice Crimp 26-20 AWG | |||
| Y539 | M22520/5-102 | 5120-01-335-8302 | Splice Crimp 12-16 AWG | |||
| Y540 | M22520/5-103 | 5120-01-335-8303 | Splice Crimp 16-26 AWG | |||
| Y631 | M22520/5-105 | 5120-01-361-9554 | .218 | .307 | ||
| ♦ Die part numbers ending in “P” indicate the the die set has an alignment pin. | ||||||
Non-military dies are available for a range of applications. Contact Us for Details.
Adjustable Dies for Terminals & Splices |
||
COLOR |
SIZE |
P/N |
| Red/Blue/Yellow | 26-10 | Y501 |
| Yellow | 12-10 | Y670 |
| Blue | 16-14 | Y671 |
| Red | 22-18 | Y672 |
| Yellow | 26-24 | Y678 |
| Red/Blue | 22-14 | Y1060 |
| Adjustable Crimping Dies accept terminations which conform to AS7928, AS25036 (class 1 and 2) and other military or commercial specifications. | ||
