Description
Modern aircraft, such as the Gulfstream G450, have complicated electrical wiring systems containing many different connectors, contacts and terminals, the repair of which require precision tools.
It is not a cost effective use of the time of your technical staff to start from scratch and try to become intimately knowledgeable about which precision tools must be used to repair each electrical connector, contact and terminal when DMC has already performed this task for the Gulfstream G450.
AOG TIME CONSTRAINTS. Once the aircraft becomes inoperable because of a connector failure, it is imperative to be able to replace the connector, contact or terminal as quickly as possible to avoid revenue loss due to AOG. The DMC1929 kit supplies your staff with both the information and the tools necessary to make this type of repair to the Gulfstream G450 in the shortest time possible.
THE DMC SOLUTION…
TOOLING RESEARCH.
DMC has already researched the list of connectors for the Gulfstream G450 and has identified the most common tools required to maintain the electrical connectors. DMC has cross referenced tools to the connectors, contacts and terminals eliminating costly and time-consuming research which would otherwise have to be performed by your local technicians.
IMMEDIATE AVAILABILITY OF TOOLS AND TECHNICAL INFORMATION.
The DMC1929 kit contains the tooling to connector, contact and terminal cross reference information which indicate the particular tool(s) that should be selected to repair a specific connector, contact, or terminal. In addition, the kit also contains illustrated operating instructions for the required tooling.
ALL IN ONE.
Since these tools, together with their operating instructions, are contained in a single kit, the connector repair can be made in the shortest time possible, thus permitting a rapid return of your aircraft to service. Tool kit supplied in 2 environmentally sealed fiberglass cases and includes: Name Plate, Foam Pads/Inserts, Contents Charts, Instruction Charts, and Tool Selection Charts.
| DMC1929 TOOL AND ACCESSORY LIST | |
| 7 | Crimp Tools |
| 3 | Turret Heads |
| 1 | Universal Turret Head |
| 11 | Positioners |
| 1 | Universal Positioner |
| 3 | Single Position Heads |
| 8 | Die Sets |
| 11 | Metal Insertion Tools |
| 13 | Metal Removal Tools |
| 58 | Plastic Ins/Rem Tools |
| 4 | Contact gages |
| 4 | Unwired Contact Removal Tools |
| w/ Probes | |
| 1 | Wire Cutter |
| 1 | In-Service Inspection Gage |
| 1 | Die Removal Tool |
| 1 | Hex Wrench |
| 1 | Wire Harness Spoon |
| 1 | Torque Driver |
| 2 | Torque Wrenches |
| 1 | Fluke Multimeter |
| 1 | Electrician’s Scissors |
| 2 | Cable Tie Tools |
| 1 | Cable Tie Removal Tool |
| 1 | Heat Gun w/ Nozzle |
| 2 | Module Removal Tools |
| 1 | X-Acto Knife |
| 1 | Single Point Scribe |
| DMC1929 CONNECTOR COVERAGE | |
| MANUFACTURER | SERIES |
| AS50151 | 3G450 |
| MIL-DTL-24308 | D-SUB |
| MIL-DTL-26482 | II |
| MIL-C-26500 | Firewall Connectors |
| MIL-PRF-38999 | I, II, III |
| MIL-DTL-83723 | III |
| Deutsch | CTS |
| ECS | RF Coaxial |
| Gulfstream | GAC800 |
| ITT Cannon | BKA*, D*MA, DPX*MA, DPXNA, DPXNE |
| Leach | Relays |
| Pic Wire and Cable | RF Coaxial |
| Positronics Ind. | CBC, CBD, ODD, RD |
| TE, (Tyco/Amp) | Amplimite, RF Coaxial |
| TOOL KIT CONFIGURATION | ||
| Type of Case | Portable | |
| Number of Cases | 2 | |
| Color | Yellow | |
| Type of Construction | Fiberglass/Aluminum | |
| Application | Gulfstream G450 | |
| Coverage | Airframe Power Connectors | |
| Terminals size 12 AWG and Smaller | ||
| Coaxial Connectors | ||
| Type of Inserts | Unicellular Polyethylene Foam with Silhouetted Tool Cavities | |
