Ideal Industries Tooling Guide – CRiMP-TECH AUSTRALIA

PRODUCTS
- Backshell ToolingThe evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA® system was developed.
- Banding ToolsThe termination of EMI/RFI shielding materials is a specialised science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the world’s leading connector accessory manufacturers and standards organisations to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defence system contractors. The resulting products afford the user a repeatable and reliable means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128
- Battery Crimp ToolsCrimp-Tech Australia has a range of battery operated crimp tools to crimp a wide range of contacts, terminals and splices . We believe the following information and data will answer your questions. If not please contact us for personalized service. Working on today’s electrical connections calls for increased mobility and repeatable, consistent crimping force so we offer a wide range of battery powered crimp tools designed to integrate with your current tooling systems. These battery powered tools offer the mobility of a hand tool without sacrificing the power of pneumatic tools. In the field or on the factory floor, every tool crimps with the consistency and precision you expect from DMC products. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high. DMC battery powered tools have been engineered to work with our existing die series and compliment our established crimp tool lines. And, as always, if we don’t have a die to meet your needs, we will engineer and manufacture it for you. So if your workload is too much for hand tools, or pneumatic hoses and power cables are unwelcome, unsafe or impractical for the work environment, a battery powered…
- Connectors
- Crimp Tool GaugesWith the need to ensure that your tooling die sets, positioners, turret heads and also the indent crimp tools is in calibration and conforms to the required standards, DMC have a large range of GO NO-GO Gauges available for a variety of applications. If you do not know the required GO NO-GO gauge please contact us for assistance.
- Cutting & Stripping ToolsCable preparation is an essential part of wiring system practices, and have the right tool to prepare our cable for crimping of contacts, terminals or lugs is critical. It is important not to damage the insulation on conductors, cable shielding or damage the copper or fibre that will be transmitting the signal down you cable.
- DMC Tool KitsBuilding a tool kit to service an entire wiring system involves extensive research to select to correct tooling and ensure all serviceable connectors, terminals, splices and contacts are covered. Technicians who are responsible for the maintenance or production of entire systems cannot be expected to know all the answers, nor do they have the time to do the necessary research or locate tooling. Crimp-Tech and DMC has this knowledge and does the technical research for them.
- Hand Crimp ToolsCrimp-Tech Australia offers a range of Military and Commercial Hand Crimp Tools. Here you will find a range of these products, if the particular tool you are looking for is not listed please contact us.
- Harting Tool Kits
- Heat GunsHeat Guns and Hot Air Hand Tools
- Hydraulic Crimp Tools
- Insertion/Removal ToolsDMC is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of installing and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. The trend to all metals tools is being actively encouraged by most departments of the government. DMC installing and removal tools are of proven high quality and reliability. In addition to the tools listed in these reference table, we have many more for other connector applications. Please contact us for more details.
- LaceLok®LaceLok® Cable Lacing Fasteners are used as secondary support for cable and wire bundling. Developed to replace cable ties and hand tied lacing tape, LaceLok® provides an ergonomic solution for consistent bundling with unrivaled strength and superior performance.
- Misc Tools
- Pneumatic Crimp Tools
- Safe-T-CableSafe-T-Cable™ is constructed of high tensile strength, stranded cable. It is more flexible than its Safety Wire counterpart, although the working diameters are equivalent. This provides a stronger assembly which has greater strength and lighter weight. The cable ends are electrically fused to form an easy threading end.
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Ideal Industries Wire Strippers

Manual Hand-Held wire strippers qualified under AS5768 are available from Crimp-Tech. See chart below.

Pneumatic wire strippers compatible with common, commercially available stripper blades, grippers, and other components makes the unit economical, and it assures a wide range of applications with all types of wire.

WSP-1630

The WSP-1630 series Pneumatic Wire Stripper is the ultimate combination of performance, reliability, and portability. The WSP-1630 part number applies to the basic pneumatic wire stripper frame with L-5211 blades (less accessories), which accommodates size 16 AWG and smaller wires. Blades to cover a variety of wire types and sizes are available below.

WSP-1014

The WSP-1014 Pneumatic Wire Stripper is for hand held stripping of most insulated wire from 10-14 AWG. The tool accommodates Custom Stripmaster® and Custom Steel Stripmaster® industry standard blades and pads made by Ideal Industries, Inc. Blades, pads and accessories to cover a variety of wire types and sizes are available below. Consult Crimp-Tech for designated part numbers for wire strippers with blades, pads and alternate components.

WSP-1626E

The WSP-1626E Pneumatic Wire Stripper is for hand held stripping of most insulated wire from 16-26 AWG. The tool accommodates Ergo Elite Stripmaster® Laminated blades and pads made by Ideal Industries, Inc. Blades, pads and accessories to cover a variety of wire types and sizes are available below. Consult Crimp-Tech for designated part numbers for wire strippers with blades, pads and alternate components.
Wires and cables function as interconnect mediums. They weave through a vehicle to route electrical power and electronic command, control, and signal impulses. Correct preparation of conductors results in a high-quality, reliable termination.

Wire Stripper Blades and Accessories

The Industry Standard for Wire Strippers (AS5768, Tool, Stripper, Electrical Insulation, General Specification For) was developed to organize, define, and provide QPL source management for wire strippers and blades used in Aerospace and Commercial applications.

MANUAL WIRE STRIPPER (SAE P/N)	MANUAL WIRE STRIPPER P/N	PNEUMATIC WIRE STRIPPER P/N	WIRE STRIPPER BLADE (SAE P/N)	WIRE STRIPPER BLADE P/N	WIRE SPECIFICATION	WIRE SIZE	NSN
AS5768/1-T1	45-1147	WSP-1014	AS5768/1-B1	45-1147-1	AS50861/1, /2, /4-/7, AS22759/2	10-14	N/A
AS5768/1-T2	45-1302	WSP-1630	AS5768/1-B2	45-1302-1	AS50861/1, /2, /4-/7	16-22	N/A
AS5768/1-T3	45-500	WSP-1630	AS5768/1-B3	45-500-1	AS22759/5, /6	16-22	5110-01-377-2272
AS5768/1-T4	45-1500	WSP-1630	AS5768/1-B4	45-1500-1	AS22759/7, /8	16-22	5110-01-377-2237
AS5768/1-T5	45-1611	WSP-1014	AS5768/1-B5	45-1611-1	AS22759/9-/12, /16, /17, /20-/23, /28-/35, /41-/46, AS81044/11-/13, AS85485/9-/12, MIL-DTL-81381/3, /4	10-14	5110-01-373-2486
AS5768/1-T6	45-177	WSP-1630	AS5768/1-B6	L-5560	AS22759/9-/12, /20-/23, /28-/31	16-26	5110-00-177-7286 5110-01-3772-181
AS5768/1-T7	45-178	WSP-1630	AS5768/1-B7	L-5561	AS22759/9-/12, /20-/23, /28-/31, /34, /35, /41-/43, AS81044/7-/14, /21, /22, MIL-DTL-81381/3, /4, /7-/14, /21, /22	26-30	5110-00-145-8171
AS5768/1-T8	45-1654	WSP-1630	AS5768/1-B8	45-1654-1	AS22759/11, /12, /16, /17, MIL-DTL-81381/11-/14, /22	16-26	5110-01-377-2245
AS5768/1-T9	45-1987	WSP-1630	AS5768/1-B9	45-1987-1	AS22759/16, /17, /32-/35, /41-/46	16-26	5110-01-373-2487
AS5768/1-T10	45-1551	WSP-1630	AS5768/1-B10	45-1551-1	AS22759/16, /17, /32-/35, /41-/46	16-26	5110-01-377-2271
AS5768/1-T11	45-1608	WSP-1014	AS5768/1-B11	45-1608-1	AS22759/18, /19, MIL-DTL-81381/11-/14, /22	10-14	5110-01-377-2313
AS5768/1-T12	45-2542	WSP-1014	AS5768/1-B12	45-2542-1	AS22759/80-/82, /91, /92, /180-/182, /191, /192	10-14	5110-01-520-8380
AS5768/1-T13	45-2544	WSP-1630	AS5768/1-B13	45-2544-1	AS22759/80-/82, /91, /92, /180-/182, /191, /192	16-26	N/A
AS5768/1-T14	45-2541	WSP-1014	AS5768/1-B14	45-2541-1	AS22759/86-/90, /186-/190	10-14	N/A
AS5768/1-T15	45-2618	WSP-1630	AS5768/1-B15	45-2618-1	AS22759/86-/90, /186-/190	16-26	5110-01-520-8379 5110-01-530-2382
AS5768/1-T16	45-170	WSP-1014	AS5768/1-B16	L-5210	AS81044/5-/7	10-14	5110-01-380-9356
AS5768/1-T17	45-171	WSP-1014 WSP-1630	AS5768/1-B17	L-5211	AS81044/5-/7	10-26	5110-01-373-2484
AS5768/1-T18	45-173	WSP-1014	AS5768/1-B18	L-5562	AS81044/8-/10	10-14	5110-01-377-2167
AS5768/1-T19	45-174	WSP-1630	AS5768/1-B19	L-5563	AS81044/8-/10	16-26	5110-01-377-2180
AS5768/1-T20	45-1610	WSP-1630	AS5768/1-20	45-1610-1	AS81044/11-/13, AS85485/9-/12 MIL-DTL-81381/3, /4	16-26	5110-00-088-1598 5110-01-373-2485
AS5768/1-T21	45-1609	WSP-1014	AS5768/1-B21	45-1609-1	MIL-DTL-81381/1, /2, /5-/10, /17-/21	10-14	5110-01-380-9344
AS5768/1-T22	45-1672	WSP-1630	AS5768/1-B22	45-1672-1	MIL-DTL-81381/17-/20	16-26	N/A
AS5768/1-T23	45-1925	WSP-1014	AS5768/1-B23	45-1925-1	AS85485/5-/8	10-14	5110-01-380-9387
AS5768/1-T24	45-1924	WSP-1630	AS5768/1-B24	45-1924-1	AS85485/5-/8	16-26	5110-01-377-2247
AS5768/2-T1	45-638	N/A	AS5768/2-B1	LB-918	AS22759/9, /10, /13-/15 MIL-DTL-81381/3, /4	16-22
AS5768/2-T2	45-640	N/A	AS5768/2-B2	LB-920	AS22759/9, /10, /13-/15 MIL-DTL-81381/3, /4	24-30
AS5768/2-T3	45-2203	N/A	AS5768/2-B3	45-2203-1	AS22759/32, /34, /35, /41-/43 MIL-DTL-81381/1, /2, /6-/14, /17-/22	24-30
AS5768/2-T4	45-2133	N/A	AS5768/2-B4	45-2133-1	AS22759/32, /34, /35, /41-/43	16-24
AS5768/2-T5	45-2698	N/A	AS5768/2-B5	45-2698-1	AS22759/80, /81, /91, /92, /180-/182, /191, /192	16-24
AS5768/2-T6	45-2692	N/A	AS5768/2-B6	45-2692-1	AS22759/80, /81, /91, /92, /180-/182, /191, /192	20-26
AS5768/2-T7	45-2243	N/A	AS5768/2-B7	45-2243-1	AS22759/86-/90, /186-/190	16-24
AS5768/2-T8	45-2297	N/A	AS5768/2-B8	45-2297-1	AS22759/86-/90, /186-/190	20-26
AS5768/2-T9	45-2204	N/A	AS5768/2-B9	LB-2204-1	AS81044/6, /7	16-24
AS5768/2-T10	45-2205	N/A	AS5768/2-B10	LB-2205-1	AS81044/6, /7	20-26
AS5768/2-T11	45-2133	N/A	AS5768/2-B11	45-2133-1	AS81044/12, /13, AS22759/40-/54	16-24
AS5768/2-T12	45-2224	N/A	AS5768/2-B12	45-2224-1	AS81044/12, /13	24-30
AS5768/2-T13	45-2124	N/A	AS5768/2-B13	45-2124-1	MIL-DTL-81381/1, /2, /6-/14, /17-/22	16-24
N/A	55-1987(ERGO ELITE)	WSP-1626E	N/A	55-1987-1	AS22759/32-46/16/17MIL-DTL-81044/11/12/13BMS 13–48 (10, 8, 6 MIL)	16-26