GMT Tooling Guide – CRiMP-TECH AUSTRALIA

PRODUCTS
- Backshell ToolingThe evolution of circular connectors has produced a multitude of configurations which have more precise dimensional tolerances and electrical characteristics than any other mechanical component used in modern electrical systems. The associated tooling must meet the same level of precision to apply the connector to its intended purpose. Until now, very little attention has been focused on the tooling which is used to mount strain-relief backshells and other accessories to wired connector assemblies. This is why the BETA® system was developed.
- Banding ToolsThe termination of EMI/RFI shielding materials is a specialised science in today’s aerospace wiring systems. Application tooling is a critical factor in the overall performance of the wiring system components. DMC has worked closely with the world’s leading connector accessory manufacturers and standards organisations to develop the necessary tooling and accessories to meet the stringent demands of aerospace and defence system contractors. The resulting products afford the user a repeatable and reliable means of terminating shielding on aerospace wiring systems. Tooling is available for all bands qualified to AS85049/128
- Battery Crimp ToolsCrimp-Tech Australia has a range of battery operated crimp tools to crimp a wide range of contacts, terminals and splices . We believe the following information and data will answer your questions. If not please contact us for personalized service. Working on today’s electrical connections calls for increased mobility and repeatable, consistent crimping force so we offer a wide range of battery powered crimp tools designed to integrate with your current tooling systems. These battery powered tools offer the mobility of a hand tool without sacrificing the power of pneumatic tools. In the field or on the factory floor, every tool crimps with the consistency and precision you expect from DMC products. The ergonomic tool body helps reduce workplace injuries and eases operator fatigue keeping costs low and production high. DMC battery powered tools have been engineered to work with our existing die series and compliment our established crimp tool lines. And, as always, if we don’t have a die to meet your needs, we will engineer and manufacture it for you. So if your workload is too much for hand tools, or pneumatic hoses and power cables are unwelcome, unsafe or impractical for the work environment, a battery powered…
- Connectors
- Crimp Tool GaugesWith the need to ensure that your tooling die sets, positioners, turret heads and also the indent crimp tools is in calibration and conforms to the required standards, DMC have a large range of GO NO-GO Gauges available for a variety of applications. If you do not know the required GO NO-GO gauge please contact us for assistance.
- Cutting & Stripping ToolsCable preparation is an essential part of wiring system practices, and have the right tool to prepare our cable for crimping of contacts, terminals or lugs is critical. It is important not to damage the insulation on conductors, cable shielding or damage the copper or fibre that will be transmitting the signal down you cable.
- DMC Tool KitsBuilding a tool kit to service an entire wiring system involves extensive research to select to correct tooling and ensure all serviceable connectors, terminals, splices and contacts are covered. Technicians who are responsible for the maintenance or production of entire systems cannot be expected to know all the answers, nor do they have the time to do the necessary research or locate tooling. Crimp-Tech and DMC has this knowledge and does the technical research for them.
- Hand Crimp ToolsCrimp-Tech Australia offers a range of Military and Commercial Hand Crimp Tools. Here you will find a range of these products, if the particular tool you are looking for is not listed please contact us.
- Harting Tool Kits
- Heat GunsHeat Guns and Hot Air Hand Tools
- Hydraulic Crimp Tools
- Insertion/Removal ToolsDMC is dedicated to serving the connector tooling needs of the electronics industry. We, therefore, top off our product package with a wide variety of installing and removal tools. Although we supply both plastic and metal tools, we recommend the use of the metal tools because of their durability. When used properly they are more cost effective in that they withstand thousands of contact insertion and removal cycles. The trend to all metals tools is being actively encouraged by most departments of the government. DMC installing and removal tools are of proven high quality and reliability. In addition to the tools listed in these reference table, we have many more for other connector applications. Please contact us for more details.
- LaceLok®LaceLok® Cable Lacing Fasteners are used as secondary support for cable and wire bundling. Developed to replace cable ties and hand tied lacing tape, LaceLok® provides an ergonomic solution for consistent bundling with unrivaled strength and superior performance.
- Misc Tools
- Pneumatic Crimp Tools
- Safe-T-CableSafe-T-Cable™ is constructed of high tensile strength, stranded cable. It is more flexible than its Safety Wire counterpart, although the working diameters are equivalent. This provides a stronger assembly which has greater strength and lighter weight. The cable ends are electrically fused to form an easy threading end.
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GMT Series Crimp Tools

DMC provides custom and standard crimp tools manufactured to OEM connector supplier or user requirmets.

Numerous applications such as open barrel (stamped and formed) contacts, insulated and non-insulated terminals, splices, end caps, coaxial connectors, and wire fittings of all types are covered by these tools. The rugged construction of this tool assures repeatability and long life cycle. You can rely on DMC experience for quality and cost effective performance. GMT General Purpose Tools: Many standard OEM applications are covered by the GMT general purpose tool series. The jaws are fixed, and the locator (where used) is configured to hold the contacts precisely in the correct location for optimum crimping.

MILITARY P/N	DMC HAND TOOL P/N	DMC BATTERY TOOL P/N	DMC PNEUMATIC TOOL P/N	APPLICATION	MILITARY GAGE P/N	DMC GAGE P/N
N/A	GMT201	GMTE201B	PMT201	Molex .093” Dia, Contacts Accm. 1189-1190, 1380-1381, 1450-1451, 1589-1590.	N/A
N/A	GMT202	GMTE202B	PMT202	Molex .093” Dia, Contacts Accm. 1560-1561, 1786-1787	N/A
N/A	GMT203	GMTE203B	PMT203	Molex .156” KK Trifurcon Series, Contacts Accm. 2477-2478,2870-2871	N/A
N/A	GMT204	GMTE204B	PMT204	Molex .093” Dia Clapscon Series, Contacts Accm. 1433-1434,6893-6894	N/A
N/A	GMT206	GMTE206B	PMT206	ITT Cannon Zif Connector, Series DL, Contacts Accm. 030-2064-010,014,028	N/A
N/A	GMT208	GMTE208B	PMT208	Tyco Multimate Type III+ Series. Contacts Accm. 66099,66101,66103,66105,66107,66109,66646,66589,66590,66593,66596,66237,66242,66306,66311	N/A
N/A	GMT209	GMTE209B	PMT209	Elco 60-8017-0313. Contatcs Accm. Z841-Z842,60-8017-0313	N/A
N/A	GMT211	GMTE211B	PMT211	Tyco PCB Terminals and Disconnects, .058” dia. Contacts Accm. 60983,60789	N/A
N/A	GMT220	GMTE220B	PMT220	Tyco Type XI Contacts Accm. 203802,203816,203874,203875	N/A
N/A	GMT221	GMTE221B	PMT221	Rockwell Collins Thin-Line I & II. Contacts Accm. 372-2514-080,372-2514-010	N/A	G648
N/A	GMT225	GMTE225B	PMT225	Tyco AMP MOD U Series Type MOD IV Contacts Accm. 86015,86016,87045-87046, MP2500,MT2500	N/A
N/A	GMT226	GMTE226B	PMT226	Tyco Amplimite Series, Size 20DF, Contacts Accm. 66504-66507 1801-004,005,006,020,021,022,	N/A
N/A	GMT230	GMTE230B	PMT230	Tyco AMP MOD U Series Type IV, IV1/2 & V Contacts Accm. 87045-87046,87522-87523,87309-87110,87195,87313 3010-02102-0100	N/A
M22520/37-01	GMT232	GMTE232B	PMT232	M81824/1-X Splices Tyco (Raychem) “Mini-Seal” Environmental Splices (26-20, 20-16, 16-12)	M22520/39-01	G411
N/A	GMT241	GMTE241B	PMT241	Tyco CPC Series, Size 20DF, Contacts Accm. 205201-205202,205310-205311	N/A
N/A	GMT245	GMTE245B	PMT245	Tyco Mate-N-Lok Series 60620 and 60619	N/A
N/A	GMT247	GMTE247B	PMT247	ITT Cannon D-Sub Economy Standard Size 20, Contacts Accm. D1100238-34,35	N/A
N/A	GMT248	GMTE248B	PMT248	Comparable to Pyle-National TP-201389 (w/ Cutter)	N/A
N/A	GMT260	GMTE260B	PMT260	ITT Cannon DL Series ZIF Contacts Accm. 030-2064-028/031	N/A
N/A	GMT262	GMTE262B	PMT262	Tyco Amp-TAB Series 66168, 66143, 66169, 66144	N/A
N/A	GMT263	GMTE263B	PMT263	Teradyne 600-0026-000 I/O Series, Contacts Accm. 001-6500-51	N/A
M22520/38-01	GMT277	GMTE277B	PMT277	MS20659 Uninsulated Ring terminals size 22 through 10 and MS25486 external power plug socket contact size 12 (Superseeds M22520/24-01)		G714
N/A	GMT286	GMTE286B	PMT286	Tyco Contact Accm. 925576	N/A
N/A	GMT295	GMTE295B	PMT295	Tyco Contact Accm. 87165	N/A
N/A	GMT302	GMTE302B	PMT302	ITT Cannon CCT-UBC	N/A
N/A	GMT309	GMTE309B	PMT309	Amp Tyco Tool 144969-2	N/A
M22520/38-02*	GMT333	GMTE333B	PMT333	MS20659 Uninsulated Ring terminals size 22 through 10 and MS25486 external power plug socket contact size 12
N/A	GMT1005	GMTE1005B	PMT1005	Uninsulated Terminals (Tyco Tool 49935)	N/A	G739, G740, G741
N/A	GMT1006	GMTE1006B	PMT1006	TYCO 46447	N/A	G327, G328,G329
M22520/44-01	GMT1090	GMTE1090B	PMT1090	Tyco Cold Applied Environmental Splice (26-20, 20-16, 16-12)	M22520/39-03	G1122
M22520/47-01*	GMT335	GMTE335B	PMT335	Standard Crimp for AS7928/15 Flag Shape Terminals	AS22520/3-26 for Cav. AB AS22520/3-27 for Cav. C

*QPL in progress